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The laser welding technology of the future
Hírek

It is not unusual to hear from users' beliefs that the laser welding technology is simply the application of the future, when the experience offered by Trumpf laser technology. This view is particularly intense in 5020 after presenting TruLaser Robot.

More and more companies are recognizing that in some way connected to the laser welding is able to manufacture, leading to considerable competitive advantage. In particular, the automotive industry operators, suppliers of circuit, and the wage worker, and electronics companies is true this statement is, as the technology demands continue to grow and is not rare today that customers expect the best quality and highest tensile strength of weld seams which are only Using laser technology we can achieve.

Yet every day that MIG-MAG (gas shielded metal-arc welding ) or TIG TIG (tungsten inert gas argon arc welding ) technology to meet primarily for aluminum sheet metal. Perhaps also because they are inexpensive technologies, can be considered to be reliable, but slow, finishing the seams and require the application is inaccurate.

Why beneficial to the laser technology?

Anyone who has met with the laser welding advantage, for those not doubt that a quick, mikronpontosságú, flexible application, we are talking about, and anyagvetemedés very little or not at all, because the laser technology focused on energy input can be achieved, the machining point heat affected zone minimal. Of course, the laser welding can also use various protective gases, this type of materials being machined, so that inclusions and other hőelszíneződések formation is excluded.

PFO 20 fókuszálóoptika a lézersugár koncentrálására
PFO 20 fókuszálóoptika concentrating the laser beam
A wide range of metal materials using laser technology can work for you, including mild steel, stainless steel, aluminum, aluminum alloys, titanium, titanium alloys and the heat affected zone because so little, either copper laser technology we are able to weld. The technology is wide open doors and opportunities for the users, ranging from fine micro-spot welding with a halogénégőn, continuing the long, deep sutures karosszériaelemein cars, airplanes, or in relation to the shipbuilding industry. The laser welding is usually automated and integrated into the cell, fixed position, the so-called szkenneres welding, using any robot can move.

Solutions for a wide application needs

The Trumpf has developed a variety of ready solutions to users, which largely cover the application needs, but rather they are ahead. Equipment such as the TruLaser Cell 7000 and 8000 series are the members that have been specially developed for 3D applications, especially for larger parts vonalhegesztésére, but mention the TruLaser Station series of different elements, which are small series and parts hegesztéseire matter. TRUMPF is one of the most outstanding equipment TruLaser robot system consisting of a six-axis robot equipped with a complex machining centers, remote control are enabled.

Hattengelyes robottal felszerelt teljes megmunkálóközpont: TruLaser Robot 5020
Six-axis robot equipped with full machining center
The laser welding of a focused laser beam serves as an energy source. This concentrated beam of the laser head through fókuszálóoptika, using mirrors. As we form a protective cover gas during laser welding, we exclude the keletkezendő inclusions, and any cracks or fókuszálólencsénket koszolódástól also protect from dust, avoiding the lencsebeégés. The focused laser light of the workpiece material to boil, melt, and the weld is created. Hegesztésipont The diameter of the focus position, laser power and welding speed are the parameters that determine the weld depth and width.

Prevent the use of inert gas during welding, the weld reactive contact with air. Other gases and optimize the influence of the weld. Depending on the application of welding consumables used for welding aluminum, the majority of cases, however, the material can be welded to the different parts, which of course there are certain conditions.

The key to success

Not only is the material used in welding is an important condition for correct positioning of parts. The diameter of the focused lézerfoltunk - depending on the fókuszálólencse - a few tenths of a millimeter, so care must be taken that the distance between összehegesztendő materials are minimized, preferably less than a tenth. In this case, perfect quality, dispensed with any post-production, is extremely strong, high-tensile aluminum weld is obtained.

A multinational company working in the industry, the key to success lies in ensuring that the design of components suitable for laser machining. The laser welding due to a number of the company's advantage, and the introduction of technology is relatively larger investment in the long run, however, is much more economical compared to other welding technologies.

 

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